|
Problem |
Possible
Causes of
Problem |
Suggested
Remedy |
|
Fracture Plate |
Overloading |
Inspect the drive to determine the cause of high
load and eliminate Or Redesign drive for larger pitch chain |
|
Broken Pins |
Overloading |
Inspect the drive to determine the cause of high
load and eliminate or Redesign drive for larger pitch chain |
|
Broken Pins (Centre) |
Loading is greater than pin’s dynamic capacity |
Inspect the drive to determine the cause of high
load and eliminate or Redesign drive for larger pitch chain |
|
Broken Pins
(Offset Pin) |
Overloading |
Single pitch offset link is to be eliminated
Redesign drive using a higher capacity chain |
|
Fatigue Failure |
Loading is greater than chain’s dynamic
capacity |
Single pitch offset link is to be eliminated
Redesign drive using a higher capacity chain |
|
Cracking |
Stress corrosion cracking |
Inspect the drive to determine the cause of high
load and eliminate Select anti-corrosive chain |
|
Broken Roller |
Speed too high Sprockets too small Chain riding
too high on sprocket teeth |
Replace chain, reduce speed Use larger sprockets
or possibly redesign drive for small sprocket |
|
Worn Contour |
Chain rubbing on casing, guide or obstruction |
Replace chain if 5% or more height worn out
Inspect and redesign casing, guide and eliminate interference |
|
Pin or Bushing Galling |
Speed or load too high Inadequate lubrication |
Reduce speed or load Redesign drive for smaller
pitch chain Provide proper lubrication system |